The DTWD mesh belt shot blasting machine produced by our company is manufactured according to the German drawings. It applies the German company TITAN shot blasting machine, TE steel shot flow control valve, intelligent multi bin dust remover and double bin flow curtain separator to the mesh belt shot blasting machine, becoming a mesh belt shot blasting machine with excellent technology and complete functions in China.
1. All parts of the whole system of the shot blasting machine adopt laser blanking to improve the accuracy of the product;
2. The separator adopts the secondary separation technology, designed for the dusty working conditions of aluminum formwork, climbing frame and grid frame, so that the steel shot and dust can be separated more effectively;
3. The intelligent multi bin double dedusting is adopted for the deduster, so that the dedusting effect is better;
4. The ash outlet at the bottom of the dust remover is connected with a dust collecting bag, which can automatically discharge the ash. At the same time, it can prevent the reverse flow of air during the ash discharge and thus absorb a large amount of fresh air, reducing the risk of spontaneous combustion caused by the contact of dust and fresh air, and the dust falling into the dust collecting bag below the dust collection bin;
1、 Operating principle of equipment:
Press "Auto Start" Button → green indicator lights up → automatically start the dust removal system → automatically start the separation system → automatically start the lifting system → automatically start the spiral conveying system → automatically start the mesh belt conveying system → automatically start the shot blasting machine → automatically start the shot flow control valve → automatically start the shot blasting machine to put the workpiece into the inlet according to the set conveying frequency → take out the shot blasting machine to clean the shot Workpieces → shot blasting task is over → press the automatic stop button of the control cabinet → all parts of the equipment automatically stop working in sequence → clean up the classification, packaging and warehousing of workpieces → clean the dust collection bag of the dust remover → clean the stations around the equipment → use again to enter the next cycle;
2、 Properties:
1: The wear-resistant guard plate of the shot blasting main chamber is a rolled manganese 13 steel plate with a thickness of 10 mm;
2: Install safety cover at the rotating shaft of the shot blasting main chamber;
3: The shot blasting machine adopts the technology of German company (TITAN);
• Blades Shot distributing wheel 、 Directional sleeve The side guard plate and top plate are made of precision casting and heat treatment;
• The end guard plate is machined from rolled manganese steel plate;
4: The conveyor mesh belt is woven with rolled manganese steel wire, and the mesh belt is W1200mm;
5: The shot blasting machine is equipped with TE steel shot flow control valve;
6: Intelligent multi bin dust collector;
7: Double chamber flow curtain separator;
8: The lifting system is equipped with photoelectric speed detection device;
9: The transmission system of each part of the equipment is driven by gears, chains and reducers;
workpiece |
Aluminium formwork | Old/new (only new board equipment needs to be equipped with explosion-proof device) |
Handling capacity | 2.5-3.0m/min, 800-1200m2/day |
Surface roughness | Ra15-65 μ m |
Cleaning grade | A-Bsa2.2-2.5 |
Shot blasting machine |
Clean the chamber | L15600 × W2000 × H2000mm |
Conveyor belt | Mesh belt W1800 ㎜; Mesh W60 × H100 ㎜ |
First shot quantity | 3300kg (provided by the customer, it is recommended to purchase 5000kg for the first time) |
height | ≤6000mm |
Floor area | L15600 × W5800 × H6000mm |
Foundation depth | 850mm (750mm below the ground) |
Shot blasting machine |
model | TITAN direct connection shot blasting machine (DISA original drawing production, original 270000/set) |
number | 10 sets |
Number of blades | 80 pieces |
speed | 2980rpm |
Shot ejection speed | 73-80m/s |
Shot flow | 250kg/min/set |
Drive motor power | 11kw |
Dust removal system |
number | 2 sets (15kw, 7.5kw) |
Dust removal ventilation volume | 10800m ³/ h、6800 m ³/ h |
Total power of equipment | ≈164kw |
Total gas consumption of equipment | 1.2-1.5 m ³/ Min, air pressure 0.5-0.7Mpa |
noise | 85db |
Pellets | Special wear-resistant steel shot (0.6-1.0mm) |
working hours | ≤ 16h/day |
Equipment working environment requirements | No strong acid, alkali and salt corrosion area; Waterproof and moisture-proof work in open plant area is prohibited |
Product picture: